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Abstract
Occupational Health and Safety (OHS) is essential for protecting workers from accidents and work related diseases. At manufacturing area PT. XYZ, OHS issues include no compliance with the Occupational Health and Safety Management System (OHSMS) regulations, lack of hazard identification, risk assessment, and control, and insufficient attention to OHS by operator. This study aims to analyze hazards, assess risks, and design appropriate risk control strategies. Using the HIRARC method, which has been proven effective in previous research. The result show that 40.74% of risks fall into the high category, followed by medium (29.63%), low (22.22%), and extreme (7.41%). Risk control strategies based on the Hierarchy of Control are recommended, including eliminating or reducing hazards by distancing hazardous substances from machine areas, replacing parts with safer alternatives, and switching to CNC machines. Engineering controls, such as ergonomic chair designs for operators and noise reduction, administrative controls like procedure design and OHS training, and the use of personal protective equipment (PPE) are also suggested to minimize risks and ensure compliance with established standards.
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Copyright (c) 2025 Auldy Setia Mahendra, Irwan Iftadi

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References
Burhanudin, B., Budiman, R., Rafiz, M., & Robandi, F. R. (2024). Risk Hazard Identification Using the HIRARC Method in The Construction of The KAI Boutique Hotel Cihampelas Building Bandung. Journal of World Science. 3(12), 1634-1647.
Cintya, D., Keke, Y., & Sodikin, A. (2021). Pelaksanaan Keselamatan dan Kesehatan Kerja (K3) Terhadap Upaya Zero Accident. Jurnal Manajemen Bisnis Transportasi dan Logistik (JMBTL), 7 (1), 45-51.
Eleviana., Latif, A., & Yudistira. (2021). Identifikasi Bahaya dan Penilaian Resiko di Laboratorium Pasca Cetak Politeknik Negeri Media Kreatif. Kreator: Jurnal Politeknik Negeri Media Kreatif, 8(2), 113-120.
Fitri, F, A., & Rahayu G. (2020). Penentuan Alternatif Pilihan Strategi Mitigasi Riisiko Kecelakaan Kerja Dengan Metode ANP di PT XYZ. Jurnal Rekayasa dan Optimasi Sistem Industri. (2)2, 44-50.
Giananta, P., Hutabarat, J., & Soemanto. (2020). Analisa Potensi Bahaya Dan Perbaikan Sistem Keselamatan dan Kesehatan Kerja Menggunakan Metode HIRARC di PT. Boma Bisma Indra. Jurnal Valtech, 3(2), 106-110.
Gonawan, S, A., & Othman, S, A. (2022). Workplace Safety Based on the Hierarchy of Control. Enhanced Knowledge in Sciences and Technology, 2(1), 79-83.
Government of Indonesia. (2012). Government Regulation No. 50: Implementation of the Occupational Health and Safety Management System (SMK3). State Secretariat. Jakarta.
Government of Indonesia. (2001). Government Regulation No. 74: Management of Hazardous and Toxic Materials. State Secretariat. Jakarta.
Hartati, S., Nurdin, I., & Galeria, B. (2024). Implementation Of Occupational Safety and Health (OSH) in Preventing Employee Work Accidents at The Regional Disaster Management Agency (BPBD) Purworejo Regency. Cosmogov: Journal of Government Science.10(1), 99-114.
International Organization for Standardization. (2018). ISO 45001:2018 Occupational Health and Safety Management Systems – Requirements with Guidance for Use. Geneva: ISO.
International Organization for Standardization. (2019). ISO 31010:2019 Risk Management – Risk Assessment Techniques. Geneva: ISO.
Lubis, M. J., Sihombing, G., & Yanto, A. B. H. (2024). Analisis Resiko Kecelakaan Kerja Menggunakan Metode HIRARC pada PT. Telkom Indonesia Jakarta Utara. Journal of Industrial Management and Technology. 5(1). 15-23.
Nursitasari, H. A. (2019). Klasifikasi Potensi Bahaya dan Safety Map di Dapur PT. Denso Indonesia Sunter Plant. Journal of Industrial Hygiene and Occupational Health, 3(2), 132-144.
Putra, Y. A. (2021). Identifikasi Bahaya Terhadap Aktivitas Forklift Menggunakan Metode HIRARC. Journal of Industrial and System Optimization (JISO), 4(1), 38-42.
Sarbiah. (2023). Penerapan Pelaksanaan Keselamatan dan Kesehatan Kerja (K3) pada Karyawan. Health Information: Jurnal Penelitian, 15(2), 1-11.
Setiawan, L., Muhammad, I., Rahmatullah., Rini, A., Hanan., & Pratama. (2024). Penerapan K3 Menggunakan HIRARC pada Perusahaan Konstruksi di Cilegon. Jurnal Ilmiah Teknik Industri, 8(2), 268-278.
Soesanto, E., Rahma, N. H., Cahyani, A. D., & Ramdan, M. (2023). Penerapan Keselamatan dan Kesehatan Kerja (K3) pada Keamanan Kinerja Karyawan PT. Indofood. Madani: Jurnal Ilmiah Multidisiplin, 1(5). 408-414.
References
Burhanudin, B., Budiman, R., Rafiz, M., & Robandi, F. R. (2024). Risk Hazard Identification Using the HIRARC Method in The Construction of The KAI Boutique Hotel Cihampelas Building Bandung. Journal of World Science. 3(12), 1634-1647.
Cintya, D., Keke, Y., & Sodikin, A. (2021). Pelaksanaan Keselamatan dan Kesehatan Kerja (K3) Terhadap Upaya Zero Accident. Jurnal Manajemen Bisnis Transportasi dan Logistik (JMBTL), 7 (1), 45-51.
Eleviana., Latif, A., & Yudistira. (2021). Identifikasi Bahaya dan Penilaian Resiko di Laboratorium Pasca Cetak Politeknik Negeri Media Kreatif. Kreator: Jurnal Politeknik Negeri Media Kreatif, 8(2), 113-120.
Fitri, F, A., & Rahayu G. (2020). Penentuan Alternatif Pilihan Strategi Mitigasi Riisiko Kecelakaan Kerja Dengan Metode ANP di PT XYZ. Jurnal Rekayasa dan Optimasi Sistem Industri. (2)2, 44-50.
Giananta, P., Hutabarat, J., & Soemanto. (2020). Analisa Potensi Bahaya Dan Perbaikan Sistem Keselamatan dan Kesehatan Kerja Menggunakan Metode HIRARC di PT. Boma Bisma Indra. Jurnal Valtech, 3(2), 106-110.
Gonawan, S, A., & Othman, S, A. (2022). Workplace Safety Based on the Hierarchy of Control. Enhanced Knowledge in Sciences and Technology, 2(1), 79-83.
Government of Indonesia. (2012). Government Regulation No. 50: Implementation of the Occupational Health and Safety Management System (SMK3). State Secretariat. Jakarta.
Government of Indonesia. (2001). Government Regulation No. 74: Management of Hazardous and Toxic Materials. State Secretariat. Jakarta.
Hartati, S., Nurdin, I., & Galeria, B. (2024). Implementation Of Occupational Safety and Health (OSH) in Preventing Employee Work Accidents at The Regional Disaster Management Agency (BPBD) Purworejo Regency. Cosmogov: Journal of Government Science.10(1), 99-114.
International Organization for Standardization. (2018). ISO 45001:2018 Occupational Health and Safety Management Systems – Requirements with Guidance for Use. Geneva: ISO.
International Organization for Standardization. (2019). ISO 31010:2019 Risk Management – Risk Assessment Techniques. Geneva: ISO.
Lubis, M. J., Sihombing, G., & Yanto, A. B. H. (2024). Analisis Resiko Kecelakaan Kerja Menggunakan Metode HIRARC pada PT. Telkom Indonesia Jakarta Utara. Journal of Industrial Management and Technology. 5(1). 15-23.
Nursitasari, H. A. (2019). Klasifikasi Potensi Bahaya dan Safety Map di Dapur PT. Denso Indonesia Sunter Plant. Journal of Industrial Hygiene and Occupational Health, 3(2), 132-144.
Putra, Y. A. (2021). Identifikasi Bahaya Terhadap Aktivitas Forklift Menggunakan Metode HIRARC. Journal of Industrial and System Optimization (JISO), 4(1), 38-42.
Sarbiah. (2023). Penerapan Pelaksanaan Keselamatan dan Kesehatan Kerja (K3) pada Karyawan. Health Information: Jurnal Penelitian, 15(2), 1-11.
Setiawan, L., Muhammad, I., Rahmatullah., Rini, A., Hanan., & Pratama. (2024). Penerapan K3 Menggunakan HIRARC pada Perusahaan Konstruksi di Cilegon. Jurnal Ilmiah Teknik Industri, 8(2), 268-278.
Soesanto, E., Rahma, N. H., Cahyani, A. D., & Ramdan, M. (2023). Penerapan Keselamatan dan Kesehatan Kerja (K3) pada Keamanan Kinerja Karyawan PT. Indofood. Madani: Jurnal Ilmiah Multidisiplin, 1(5). 408-414.