Main Article Content
Abstract
Purpose – This research proposes an alternative method to solve completion delay issue and optimized the strategy using ISM technical method and Quality Cost Model application.
Design/methodology/approach – Data was acquired from 120 questions from company key persons that involved in project for last 5 years. The instruments processed using ISM analysis to measure the relationship among causes, then using Quality Cost Model to solve.
Findings – This research shows that factors of late payment from client, delays in bank credit processing, bad weather, and design changes by owners are the root causes of delays. Further analysis using the Theory of Constraint (TOC) shows that financial constraint issues influence the decreased throughput and increase operating cost. Further management use five sequential steps to improve the management and P-A-F models as one of strategic cost management tools applied to the root causes to determine the optimum cost strategy to solve the problem.
Research limitations/implications – This research was conducted using a case study method, and the conclusion related to problem and root cause may not be applied totally to other companies, but the framework may be applicable. Future research can investigate other issue using TOC framework, combine TOC with other models to conduct root cause analysis, and the COQ model implementation in shipyard management.
Practical implications – This research demonstrates that management can use Interpretative Structural Modelling (ISM) analysis to determine the root cause, then analyse and overcome the issues using TOC framework. COQ model approach to sharpening the decision, and prioritize the resources allocation.
Originality/value – This research combine ISM, TOC, and PAF Quality Cost Model approach for decision making which can be a management tool in strategic cost management.
Keywords
Article Details
Copyright (c) 2023 Ngurah Ayu Happy Susilawati, Desi Adhariani
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References
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- Abeysinghe, N., & Jayathilaka, R. (2022). Factors influencing the timely completion of construction projects in Sri Lanka. PLOS ONE, 17(12), e0278318. https://doi.org/10.1371/journal.pone.0278318
- Araújo-Rey, C., & Sebastián, M. A. (2021). An Approach to the Analysis of Causes of Delays in Industrial Construction Projects through Planning and Statistical Computing. Sustainability, 13(7), 3975. https://doi.org/10.3390/su13073975
- Assaf, S. A., & Al-Hejji, S. (2006). Causes of delay in large construction projects. International Journal of Project Management, 24(4), 349–357. https://doi.org/10.1016/j.ijproman.2005.11.010
- Attri, R., & Dev, N. (2013). Interpretive Structural Modelling (ISM) approach: An Overview.
- Basak, P. C., Viswanadhan, K. G., & Sailaja. (2015). Costs of Quality: Exploratory Analysis of Hidden Elements and Prioritization using Analytic Hierarchy Process. International Journal of Supply and Operations Management, 1(4). http://www.ijsom.com/article_2338_d191eaa93a29b9e14288d8feb3a422d3.pdf
- Basuki, M., Manfaat, D., Nugroho, S., & Dinariyana, A. (2012). IMPROVEMENT OF THE PROCESS OF NEW BUSINESS OF SHIP BUILDING INDUSTRY. Journal of Economics, Business, and Accountancy | Ventura, 15(2), 187. https://doi.org/10.14414/jebav.v15i2.74
- Bolaños, R., Fontela, E., Nenclares, A., & Pastor, P. (2005). Using interpretive structural modelling in strategic decision‐making groups. Management Decision, 43(6), 877–895. https://doi.org/10.1108/00251740510603619
- Bonner, S. E., Hesford, J. W., Van Der Stede, W. A., & Young, S. M. (2006). The most influential journals in academic accounting. Accounting, Organizations and Society, 31(7), 663–685. https://doi.org/10.1016/j.aos.2005.06.003
- Cardiel-Ortega, J. J., & Baeza-Serrato, R. (2023). Failure Mode and Effect Analysis with a Fuzzy Logic Approach. Systems, 11(7), 348. https://doi.org/10.3390/systems11070348
- E Oliveira, E., Miguéis, V. L., & Borges, J. L. (2023). Automatic root cause analysis in manufacturing: An overview & conceptualization. Journal of Intelligent Manufacturing, 34(5), 2061–2078. https://doi.org/10.1007/s10845-022-01914-3
- Eraslan, S., & Önal, S. (2021). Kalite Maliyetleri ve Bir Üretim İşletmesinde Uygulaması. OPUS Uluslararası Toplum Araştırmaları Dergisi, 17(35), 1626–1643. https://doi.org/10.26466/opus.824779
- Gazali, G. S., & Baroroh, I. (2022). Risk Analysis of the Causes of Delay in Ship Construction (Case Study of KM CL 9E Ship Construction). BERKALA SAINSTEK, 10(4), 235. https://doi.org/10.19184/bst.v10i4.32674
- Ghunaim, N. M., & Jaaron, A. A. M. (2021). The Influence of Cost of Quality on the Performance of Food Manufacturing Companies: An Empirical Study. The TQM Journal, 34(4), 788–806. https://doi.org/10.1108/TQM-01-2021-0026
- Gupta, M. C., & Boyd, L. H. (2008). Theory of constraints: A theory for operations management. International Journal of Operations & Production Management, 28(10), 991–1012. https://doi.org/10.1108/01443570810903122
- Gupta, M., Ko, H.-J., & Min, H. (2002). TOC-based performance measures and five focusing steps in a job-shop manufacturing environment. International Journal of Production Research, 40(4), 907–930. https://doi.org/10.1080/00207540110097185
- Hansen, D. R., & Mowen, M. (2018). Cornerstones of cost management (Fourth edition). Cengage Learning.
- Harlan, F. B., & Resda, D. P. (2019). Mitigation of Delay Risk in Ship Construction Project With Lean Approach. Advances in Social Science, Education and Humanities Research, 377.
- Heizer, J., Render, B., & Munson, C. (2019). Operations Management (13th ed). Pearson Education Canada.
- Hossain, K. A., & Zakaria, N. M. G. (2017). A Study on Global Shipbuilding Growth, Trend and Future Forecast. Procedia Engineering, 194, 247–253. https://doi.org/10.1016/j.proeng.2017.08.142
- Huff, D. S., & Lynaugh, K. M. (2001). Utilization of Root Cause Failure Analysis in the Investigation of Marine Deck Fitting Failures. Naval Engineers Journal, 113(1), 93–100. https://doi.org/10.1111/j.1559-3584.2001.tb00015.x
- Ibrahim, H. (2015). Risk analysis for mega commercial projects [American University in Cairo (AUC)]. https://fount.aucegypt.edu/etds/1218?utm_source=fount.aucegypt.edu%2Fetds%2F1218&utm_medium=PDF&utm_campaign=PDFCoverPages
- Jacobs, F. R., & Chase, R. (2020). Operations and Supply Chain Management (16th ed.). McGraw-Hill Education.
- Jafari, A., & Rodchua, S. (2014). Survey research on quality costs and problems in the construction environment. Total Quality Management & Business Excellence, 25(3–4), 222–234. https://doi.org/10.1080/14783363.2013.824715
- Ketokivi, M., & Choi, T. (2014). Renaissance of case research as a scientific method. Journal of Operations Management, 32(5), 232–240. https://doi.org/10.1016/j.jom.2014.03.004
- McDermott, R. E., Mikulak, R. J., & Beauregard, M. R. (2009). The basics of FMEA (2nd ed). Productivity Press.
- Melendez, J. R., ZOGHBE Nuñez, Y. A., MALVACIAS Escalona, A. M., ALMEIDA, G. A., & LAYANA Ruiz, J. (2018). Theory of Constraints: A systematic review from the management context. Revista Espacious, 39. https://www.revistaespacios.com/a18v39n48/a18v39n48p01.pdf
- Mello, M. H., Strandhagen, J. O., & Alfnes, E. (2015). The role of coordination in avoiding project delays in an engineer-to-order supply chain. Journal of Manufacturing Technology Management, 26(3), 429–454. https://doi.org/10.1108/JMTM-03-2013-0021
- Modhiya, S., & Desai, D. (2016). A Review on Cost of Quality Methodology and Hidden Costs in Manufacturing Industries. REST Journal on Emerging Trends in Modelling and Manufacturing, 2(4).
- Nave, D. (2002). How To Compare Six Sigma, Lean and the Theory of Constraints A framework for choosing what’s best for your organization. QUALITY PROGRESS. https://nzbef.org.nz/wp-content/uploads/2019/05/Guide-How-To-Compare-Six-Sigma-Lean-and-TOC.pdf
- Olalere, T. (2011). Methodology in Accounting Research: A Critique of Taxonomy. SSRN Electronic Journal. https://doi.org/10.2139/ssrn.1921192
- Orouji, M. (2016). Theory of constraints: A state-of-art review. Accounting, 45–52. https://doi.org/10.5267/j.ac.2015.12.004
- Pinto, J. K. (2020). Project management: Achieving competitive advantage (Fifth edition, global edition). Pearson.
- Prihandono, M. (2017). ANALISIS RISIKO PADA PEMBANGUNAN KAPAL (STUDI KASUS PADA PEMBANGUNAN KAPAL TANKER PERTAMINA 3500 DWT DI PT DUMAS TANJUNG PERAK SHIPYARDS [Institut Sepuluh November]. https://repository.its.ac.id/46587/1/9114201504-Master_Theses.pdf
- Priya, B., Biswas, I., Thürer, M., & Avittathur, B. (2023). How to finance the supply chain when you are small? Clearance sale and loan payment timing in financially constrained supply chains. International Journal of Production Economics, 263, 108934. https://doi.org/10.1016/j.ijpe.2023.108934
- Ronen, B., & Pass, S. (2008). Focused operations management: Achieving more with existing resources. Wiley.
- Rounaghi, M. M., Jarrar, H., & Dana, L.-P. (2021). Implementation of strategic cost management in manufacturing companies: Overcoming costs stickiness and increasing corporate sustainability. Future Business Journal, 7(1), 31. https://doi.org/10.1186/s43093-021-00079-4
- Saha, R. (2022). Quantitative and Qualitative Approaches to Accounting Research. International Journal of Multidisciplinary Research & Reviews, 1(2), 1–6. https://doi.org/10.56815/IJMRR.V1.I2.2022/1-6
- Santhoshn, S., & Melwynrego, A. (n.d.). Evaluation of defect correlations with quality, delivery and cost. International Journal of Mechanical and Materials Engineering, 2018.
- Schiffauerova, A., & Thompson, V. (2006). A review of research on cost of quality models and best practices. International Journal of Quality & Reliability Management, 23(6), 647–669. https://doi.org/10.1108/02656710610672470
- Schroeder, R., Rungtusanatham, M. J., & Goldstein, S. (2021). Operations Management in the Supply Chain, Decision and Case (8th ed.). McGraw-Hill Education.
- Shahhossein, V., Afshar, M. R., & Amiri, O. (2017). The Root Causes of Construction Project Failure. Scientia Iranica, 0(0), 0–0. https://doi.org/10.24200/sci.2017.4178
- Shrivas, A., & Singla, H. K. (2022). Analysis of interaction among the factors affecting delay in construction projects using interpretive structural modelling approach. International Journal of Construction Management, 22(8), 1455–1463. https://doi.org/10.1080/15623599.2020.1728486
- Simatupang, T. M., Wright, A. C., & Sridharan, R. (2004). Applying the theory of constraints to supply chain collaboration. Supply Chain Management: An International Journal, 9(1), 57–70. https://doi.org/10.1108/13598540410517584
- Stopka, O., Zitrický, V., Ľupták, V., & Stopková, M. (2023). Application of specific tools of the Theory of Constraints – a case study. Cognitive Sustainability, 2(1). https://doi.org/10.55343/cogsust.48
- Sunindijo, R. Y., Hadikusumo, B. H. W., & Phangchunun, T. (2014). Modelling service quality in the construction industry. International Journal of Business Performance Management, 15(3), 262. https://doi.org/10.1504/IJBPM.2014.063026
- Tambunan, T. (2022). A conceptual framework of quality cost chain in strategic cost management. The TQM Journal. https://doi.org/10.1108/TQM-09-2021-0281
- Wu, Z., Liu, W., & Nie, W. (2021). Literature review and prospect of the development and application of FMEA in manufacturing industry. The International Journal of Advanced Manufacturing Technology, 112(5–6), 1409–1436. https://doi.org/10.1007/s00170-020-06425-0
- Xu, X., & Birge, J. R. (2004). Operational Decisions, Capital Structure, and Managerial Compensation: A News Vendor Perspective. SSRN Electronic Journal. https://doi.org/10.2139/ssrn.652564
References
Abellana, D. P. (2020). A proposed hybrid root cause analysis technique for quality management. International Journal of Quality & Reliability Management, 38(3), 704–721. https://doi.org/10.1108/IJQRM-11-2019-0356
Abeysinghe, N., & Jayathilaka, R. (2022). Factors influencing the timely completion of construction projects in Sri Lanka. PLOS ONE, 17(12), e0278318. https://doi.org/10.1371/journal.pone.0278318
Araújo-Rey, C., & Sebastián, M. A. (2021). An Approach to the Analysis of Causes of Delays in Industrial Construction Projects through Planning and Statistical Computing. Sustainability, 13(7), 3975. https://doi.org/10.3390/su13073975
Assaf, S. A., & Al-Hejji, S. (2006). Causes of delay in large construction projects. International Journal of Project Management, 24(4), 349–357. https://doi.org/10.1016/j.ijproman.2005.11.010
Attri, R., & Dev, N. (2013). Interpretive Structural Modelling (ISM) approach: An Overview.
Basak, P. C., Viswanadhan, K. G., & Sailaja. (2015). Costs of Quality: Exploratory Analysis of Hidden Elements and Prioritization using Analytic Hierarchy Process. International Journal of Supply and Operations Management, 1(4). http://www.ijsom.com/article_2338_d191eaa93a29b9e14288d8feb3a422d3.pdf
Basuki, M., Manfaat, D., Nugroho, S., & Dinariyana, A. (2012). IMPROVEMENT OF THE PROCESS OF NEW BUSINESS OF SHIP BUILDING INDUSTRY. Journal of Economics, Business, and Accountancy | Ventura, 15(2), 187. https://doi.org/10.14414/jebav.v15i2.74
Bolaños, R., Fontela, E., Nenclares, A., & Pastor, P. (2005). Using interpretive structural modelling in strategic decision‐making groups. Management Decision, 43(6), 877–895. https://doi.org/10.1108/00251740510603619
Bonner, S. E., Hesford, J. W., Van Der Stede, W. A., & Young, S. M. (2006). The most influential journals in academic accounting. Accounting, Organizations and Society, 31(7), 663–685. https://doi.org/10.1016/j.aos.2005.06.003
Cardiel-Ortega, J. J., & Baeza-Serrato, R. (2023). Failure Mode and Effect Analysis with a Fuzzy Logic Approach. Systems, 11(7), 348. https://doi.org/10.3390/systems11070348
E Oliveira, E., Miguéis, V. L., & Borges, J. L. (2023). Automatic root cause analysis in manufacturing: An overview & conceptualization. Journal of Intelligent Manufacturing, 34(5), 2061–2078. https://doi.org/10.1007/s10845-022-01914-3
Eraslan, S., & Önal, S. (2021). Kalite Maliyetleri ve Bir Üretim İşletmesinde Uygulaması. OPUS Uluslararası Toplum Araştırmaları Dergisi, 17(35), 1626–1643. https://doi.org/10.26466/opus.824779
Gazali, G. S., & Baroroh, I. (2022). Risk Analysis of the Causes of Delay in Ship Construction (Case Study of KM CL 9E Ship Construction). BERKALA SAINSTEK, 10(4), 235. https://doi.org/10.19184/bst.v10i4.32674
Ghunaim, N. M., & Jaaron, A. A. M. (2021). The Influence of Cost of Quality on the Performance of Food Manufacturing Companies: An Empirical Study. The TQM Journal, 34(4), 788–806. https://doi.org/10.1108/TQM-01-2021-0026
Gupta, M. C., & Boyd, L. H. (2008). Theory of constraints: A theory for operations management. International Journal of Operations & Production Management, 28(10), 991–1012. https://doi.org/10.1108/01443570810903122
Gupta, M., Ko, H.-J., & Min, H. (2002). TOC-based performance measures and five focusing steps in a job-shop manufacturing environment. International Journal of Production Research, 40(4), 907–930. https://doi.org/10.1080/00207540110097185
Hansen, D. R., & Mowen, M. (2018). Cornerstones of cost management (Fourth edition). Cengage Learning.
Harlan, F. B., & Resda, D. P. (2019). Mitigation of Delay Risk in Ship Construction Project With Lean Approach. Advances in Social Science, Education and Humanities Research, 377.
Heizer, J., Render, B., & Munson, C. (2019). Operations Management (13th ed). Pearson Education Canada.
Hossain, K. A., & Zakaria, N. M. G. (2017). A Study on Global Shipbuilding Growth, Trend and Future Forecast. Procedia Engineering, 194, 247–253. https://doi.org/10.1016/j.proeng.2017.08.142
Huff, D. S., & Lynaugh, K. M. (2001). Utilization of Root Cause Failure Analysis in the Investigation of Marine Deck Fitting Failures. Naval Engineers Journal, 113(1), 93–100. https://doi.org/10.1111/j.1559-3584.2001.tb00015.x
Ibrahim, H. (2015). Risk analysis for mega commercial projects [American University in Cairo (AUC)]. https://fount.aucegypt.edu/etds/1218?utm_source=fount.aucegypt.edu%2Fetds%2F1218&utm_medium=PDF&utm_campaign=PDFCoverPages
Jacobs, F. R., & Chase, R. (2020). Operations and Supply Chain Management (16th ed.). McGraw-Hill Education.
Jafari, A., & Rodchua, S. (2014). Survey research on quality costs and problems in the construction environment. Total Quality Management & Business Excellence, 25(3–4), 222–234. https://doi.org/10.1080/14783363.2013.824715
Ketokivi, M., & Choi, T. (2014). Renaissance of case research as a scientific method. Journal of Operations Management, 32(5), 232–240. https://doi.org/10.1016/j.jom.2014.03.004
McDermott, R. E., Mikulak, R. J., & Beauregard, M. R. (2009). The basics of FMEA (2nd ed). Productivity Press.
Melendez, J. R., ZOGHBE Nuñez, Y. A., MALVACIAS Escalona, A. M., ALMEIDA, G. A., & LAYANA Ruiz, J. (2018). Theory of Constraints: A systematic review from the management context. Revista Espacious, 39. https://www.revistaespacios.com/a18v39n48/a18v39n48p01.pdf
Mello, M. H., Strandhagen, J. O., & Alfnes, E. (2015). The role of coordination in avoiding project delays in an engineer-to-order supply chain. Journal of Manufacturing Technology Management, 26(3), 429–454. https://doi.org/10.1108/JMTM-03-2013-0021
Modhiya, S., & Desai, D. (2016). A Review on Cost of Quality Methodology and Hidden Costs in Manufacturing Industries. REST Journal on Emerging Trends in Modelling and Manufacturing, 2(4).
Nave, D. (2002). How To Compare Six Sigma, Lean and the Theory of Constraints A framework for choosing what’s best for your organization. QUALITY PROGRESS. https://nzbef.org.nz/wp-content/uploads/2019/05/Guide-How-To-Compare-Six-Sigma-Lean-and-TOC.pdf
Olalere, T. (2011). Methodology in Accounting Research: A Critique of Taxonomy. SSRN Electronic Journal. https://doi.org/10.2139/ssrn.1921192
Orouji, M. (2016). Theory of constraints: A state-of-art review. Accounting, 45–52. https://doi.org/10.5267/j.ac.2015.12.004
Pinto, J. K. (2020). Project management: Achieving competitive advantage (Fifth edition, global edition). Pearson.
Prihandono, M. (2017). ANALISIS RISIKO PADA PEMBANGUNAN KAPAL (STUDI KASUS PADA PEMBANGUNAN KAPAL TANKER PERTAMINA 3500 DWT DI PT DUMAS TANJUNG PERAK SHIPYARDS [Institut Sepuluh November]. https://repository.its.ac.id/46587/1/9114201504-Master_Theses.pdf
Priya, B., Biswas, I., Thürer, M., & Avittathur, B. (2023). How to finance the supply chain when you are small? Clearance sale and loan payment timing in financially constrained supply chains. International Journal of Production Economics, 263, 108934. https://doi.org/10.1016/j.ijpe.2023.108934
Ronen, B., & Pass, S. (2008). Focused operations management: Achieving more with existing resources. Wiley.
Rounaghi, M. M., Jarrar, H., & Dana, L.-P. (2021). Implementation of strategic cost management in manufacturing companies: Overcoming costs stickiness and increasing corporate sustainability. Future Business Journal, 7(1), 31. https://doi.org/10.1186/s43093-021-00079-4
Saha, R. (2022). Quantitative and Qualitative Approaches to Accounting Research. International Journal of Multidisciplinary Research & Reviews, 1(2), 1–6. https://doi.org/10.56815/IJMRR.V1.I2.2022/1-6
Santhoshn, S., & Melwynrego, A. (n.d.). Evaluation of defect correlations with quality, delivery and cost. International Journal of Mechanical and Materials Engineering, 2018.
Schiffauerova, A., & Thompson, V. (2006). A review of research on cost of quality models and best practices. International Journal of Quality & Reliability Management, 23(6), 647–669. https://doi.org/10.1108/02656710610672470
Schroeder, R., Rungtusanatham, M. J., & Goldstein, S. (2021). Operations Management in the Supply Chain, Decision and Case (8th ed.). McGraw-Hill Education.
Shahhossein, V., Afshar, M. R., & Amiri, O. (2017). The Root Causes of Construction Project Failure. Scientia Iranica, 0(0), 0–0. https://doi.org/10.24200/sci.2017.4178
Shrivas, A., & Singla, H. K. (2022). Analysis of interaction among the factors affecting delay in construction projects using interpretive structural modelling approach. International Journal of Construction Management, 22(8), 1455–1463. https://doi.org/10.1080/15623599.2020.1728486
Simatupang, T. M., Wright, A. C., & Sridharan, R. (2004). Applying the theory of constraints to supply chain collaboration. Supply Chain Management: An International Journal, 9(1), 57–70. https://doi.org/10.1108/13598540410517584
Stopka, O., Zitrický, V., Ľupták, V., & Stopková, M. (2023). Application of specific tools of the Theory of Constraints – a case study. Cognitive Sustainability, 2(1). https://doi.org/10.55343/cogsust.48
Sunindijo, R. Y., Hadikusumo, B. H. W., & Phangchunun, T. (2014). Modelling service quality in the construction industry. International Journal of Business Performance Management, 15(3), 262. https://doi.org/10.1504/IJBPM.2014.063026
Tambunan, T. (2022). A conceptual framework of quality cost chain in strategic cost management. The TQM Journal. https://doi.org/10.1108/TQM-09-2021-0281
Wu, Z., Liu, W., & Nie, W. (2021). Literature review and prospect of the development and application of FMEA in manufacturing industry. The International Journal of Advanced Manufacturing Technology, 112(5–6), 1409–1436. https://doi.org/10.1007/s00170-020-06425-0
Xu, X., & Birge, J. R. (2004). Operational Decisions, Capital Structure, and Managerial Compensation: A News Vendor Perspective. SSRN Electronic Journal. https://doi.org/10.2139/ssrn.652564